OEM Provides Biofuel Guidance

Credit- rivieram

Yanmar Power Technology has confirmed its engines used on tugs, commercial vessels and workboats built at its Japanese factories are compatible with biofuels and gas-to-liquid (GTL) fuels, says an article published on Rivieram.

Terms of engine performance

These sustainable, alternative fuels can be used with the EY, NY and N series of diesel engines built at the Amagasaki factory and the engine series manufactured at the Tsukaguchi factory.

Biodiesel, hydrotreated vegetable oil (HVO) and GTL drop-in fuels should be used with these engines under conditions recommended by Yanmar to remain in warranty. All have benefits and disadvantages in terms of engine performance, emissions, and power, while some can increase NOx output, which could impact IMO Tier class emissions.

Fatty acid methyl ester

Biodiesel fuel is mainly made from vegetable oils such as soya beans, rapeseed, palm oil, and from bio-derived oil such as animal fats. It is used by mixing petroleum-based fuel oil with fatty acid methyl ester from which glycerine, catalyst and methanol have been removed by transesterification.

Clogging at low temperatures

According to Yanmar, biofuels have a higher flash point than diesel and reduce exhaust smoke, particulate matter, carbon monoxide and carbohydrates in the exhaust gas. But biofuels density can adversely affect the engine performance and durability and could lead to oxidation, corrosion to aluminium, brass, bronze, copper and zinc, and damage seals, gaskets, hoses, adhesive agents and plastics.

They can cause deposition inside engines and reduce output by 2% and specific fuel consumption could increase by 3% when compared with diesel gas oil. Its higher pour point may cause fuel clogging at low temperatures.

Long period

Yanmar recommends using B50 biofuels and cutting the service interval in half for maintaining or replacing fuel filters, checking fuel pressure, sampling and replacing lubricant oil, checking fuel injection valves and replacing seals and rubber materials.

Before starting the engine, vessel operators need to drain the fuel service tank and when shutting down the engine for a long period, drain the biodiesel fuel fully.

Fuel lubricity and recommends refraining

HVO from animal fats oils or waste edible oils has oxygen removed and can be used by mixing it with petroleum-based fuel oil by any mixing density up to 100%. Yanmar says it can be used without any modification or special operation or handling in engines, since it is a drop-in fuel.

Its density is lower than diesel, causing a drop-in engine output of 2-3% and a rise in fuel consumption by 2-3%, but less NOx emissions, and HVO viscosity and lubricity are less than diesel.

Yanmar says HVO could cause excessive wear or a seizure in fuel pumps or fuel injectors due to deterioration of fuel lubricity and recommends refraining from using unrefined fuel to reduce possible sludging.

Fuel bleeding or leakage

Its engines do not need any special preparations and operation conditions, but operators should strictly adhere to the operations manual.

GTL fuels are produced from chemical conversion and hydro-treatment of natural gas and are similar to HVO and diesel in storage and performance but produce fuel bleeding or leakage when mixed with other fuels.

Independent storage and fuel line

Its density is lower, causing a reduced engine output of 2-4% and fuel consumption increase of 3-5% and its viscosity and lubricity are lower than diesel. Yanmar says there could be excessive wear or a seizure in fuel pumps or fuel injectors. It recommends independent storage and fuel lines to prevent fuel mixing.

This guidance comes as more tug and workboat owners consider retrofitting vessels for biofuels and HVO. Yanmar Marine director of sales and marketing Floris Lettinga says the engine manufacturer is moving towards greener solutions for sustainability, energy efficiency and optimisation.

Commitment to innovation

“We have deep commitment to innovation and sustainability and we believe it is our role to help our customers achieve their goals towards carbon neutrality on the water,” he says, adding this includes electric propulsion options.

“Our focus is to build solutions towards decarbonisation, developing products and systems which emit less CO2,” says Mr Lettinga.

Develop solutions

“Nobody can present a plug-and-play product roadmap for the next 10 years because we are depending on technology, legislation and many other things. What we can do as a company is share our ambition.”

Yanmar has a long-term vision to develop solutions with a minimal CO2 footprint for vessel owners and operators.

Methanol fuel class approval

MAN Energy Solutions was granted approval in principle (AiP) by Italian class society RINA for its methanol-ready MAN L/V 32/44CR engine. This clears the way for a retrofit concept to the four-stroke engine that would convert it to methanol dual-fuel operation.

Methanol has several physical advantages as a marine fuel, including a liquid state at ambient temperatures and is easy to handle aboard vessels, compared with gaseous fuels.

Cost-effective solutions

“This approval by RINA is significant as we move towards net zero,” says MAN Energy Solutions new marine solutions head Elvis Ettenhofer.

“A major advantage of our four-stroke portfolio is its inherent retrofit potential, which enables us to provide vessel owners with cost-effective solutions and flexibility regarding future fuels.”

Future-proof solutions

Methanol emits fewer NOx emissions and no SOx emissions or particulate matter and is less hazardous to marine life compared with conventional marine fuels.

“This AiP is based on our recently published Methyl Alcohol Fuelled Ready notation,” says RINA EMEA special projects manager Patrizio Di Francesco. “Methanol is a fuel with a lot of potential as clean, carbon-neutral fuel,” he notes. “The successful co-operation with MAN is a further step towards the availability of future-proof solutions for vessels.”

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Source: Rivieram


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