How To Deal With Charcoal Fire And Self-Heating In Containers

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Case 1

A container vessel had just left port when the OOW noticed smoke being emitted from the forward part of the vessel. He informed the Master at once, and the Master requested that the Chief Officer investigate.

The Chief Officer identified that it was from a container in the forward part of the vessel. A fire team was assembled and fire hoses were used to spray the container and also for boundary cooling of the containers which were directly adjacent.

The container that was alight was at the bottom of the stack. The crew tried to open the container’s doors but as they couldn’t get them fully open, they sprayed water through the partially opened doors. The cargo in the container was charcoal. 

IMDG sign

The vessel turned around and sailed back to the departure port. After the vessel had berthed an emergency response team embarked and assisted the crew. The burning container was quickly unloaded. 

The charcoal had not been classed as dangerous cargo and had no IMDG signs. It is important to know that IMDG-classed charcoal, whether activated or non-activated, falls under IMDG class 4.2. In this case it could have been disastrous if the container had been loaded under deck in the cargo hold.

Case 2

A container vessel was sailing in open sea when smoke could be seen coming out from the vent of one of the cargo holds. The Master sounded the general alarm and all crew were mustered and accounted for. A fire team was assembled and proceeded to shut off the ventilation and close the fire dampers for the cargo hold.

An access hatch cover was opened for the fire team to enter the cargo hold, but it was full of smoke and there was no visibility so the fire team turned back and closed the hatch. 

Releasing the CO2

The Master made the decision to release CO2 into the cargo hold and the vessel turned back to its last port of call. After the CO2 had been released some smoke could still be seen coming from the cargo hold but it was less than before. The crew could not find any hot spots on deck and when they inspected the adjacent cargo hold there were no hotspots or discolouration

After the vessel berthed the local fire brigade embarked and confirmed that the fire was extinguished. The cargo manifest did not show any dangerous cargo loaded into the affected cargo hold. 

However it was found that the container that caught fire was loaded with charcoal and that the shipper had declared the charcoal as not IMDG dangerous cargo. The shipper had misdeclared the cargo. Laboratory tests confirmed that the cargo should have been classed as dangerous cargo as per IMDG Code class 4.2.

Charcoal self-heating

Charcoal is shipped for various uses including shisha pipes (water bubble pipes) and for barbecues. Charcoal is porous and so it provides a large surface area for reaction with air/ oxygen.

Self-heating is therefore possible in charcoal. In recent years this has mainly been seen happening in containers. Some charcoal tablets for shisha pipes are not pure charcoal but contain impurities e.g. metal filings and hydrocarbon liquid which may make them more likely to selfheat. 

IMDG code required

As a result packaging requirements may apply such as hermetically sealed, smaller packs. The IMDG Code for charcoal may require adequate heat treatment and then cooling of the charcoal before packing. 

This is to reduce the reactivity of the charcoal by allowing it to oxidise under controlled conditions. Whilst charcoal is covered by IMDG, the correct sampling, testing and certification may in some circumstances be used to show that no special precautions are needed. It may assist to check the relevant documentation.

Investigation

Coal that can self-heat produces carbon monoxide gas (CO). Carbon monoxide is also produced by fires, particularly those which are smouldering. Carbon monoxide concentrations in the hold ullage spaces should be checked and the matter reported to shippers and owners/managers if 50 parts per million (50 ppm) is reached, or if there is a steady rise over three consecutive days. 

In some cases, however, the carbon monoxide concentration can greatly exceed 50 ppm without necessarily leading to problematic self-heating. If the oxygen concentration is kept low by excluding air/oxygen then in due course the carbon monoxide concentration may fall and problematic heating may not occur. 

Important lessons

Whether problematic self-heating happens therefore depends on several factors, including what actions are taken on board the ship. 

  • When evaluating how to deal with high carbon monoxide concentrations it is important to consider all of the relevant gas readings over the period since loading. These readings will include oxygen concentrations and flammable/explosive gas concentrations (discussed below). It is also important to consider what actions have already been taken, such as any ventilation history.
  • If coal oxidation develops to the point of problematic self-heating or burning then some of the coal will decompose to produce flammable/ explosive gas or vapour. Most gas meters used on board ships respond to most flammable/explosive gases and vapours and produce a single reading, expressed as a percentage of the lower explosive limit, % LEL. (LEL is the lowest concentration of flammables that will burn in air). 
  • Often the gas detector is calibrated using methane gas and the meter may even indicate the % LEL reading as methane (CH4). Therefore it may be mistakenly assumed that the coal is emitting methane, when in fact the % LEL reading may be wholly or partly a result of self-heating or burning. In any case a high % LEL reading, above approx. 20% LEL, needs careful consideration because a risk of explosion may be developing. If there is any doubt about the situation, seek technical advice.

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Source: The Swedish Club

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