Lack of Communication Causes Serious Injury By Wire Sling

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IMCA reports of an incident where a rigger suffered fingertip pinched by wire sling.

What happened

A rigger suffered a serious injury when his finger got trapped between a sling and one of
the forks on a fork-lift truck. The incident occurred when the rigger was installing a steel
wire sling on one fork of the fork-lift truck in stand-by, and the fork-lift operator started
to lift the fork without instruction or alert from the banksman nearby.

What went wrong

  • The experienced fork-lift operator started to lift the fork without any instructions, without any reference to the Banksman who was the person through whom communication ought to have been channelled.
  • The rigger took no account of the fact that his fingers were IN THE LINE OF FIRE.
  • Neither the task nor its risks were suitably assessed by the lifting team.

What were the causes

IMCA identified the following as causes:

  • Complacency – the fork-lift operator acted without thinking, based on previous experience.
  • Lack of communication.

Lessons

  • Always wait on clear instructions or signals from the Banksman during lifting operations, particularly if you don’t have a clear overview of the work area.
  • Think through where you position yourself – keep out of the line of fire.
  • Ensure everyone involved in the task takes part in, and is properly briefed at, a toolbox meeting before starting, and that this meeting covers all the hazards involved.
  • IMCA took steps to arrange for this particular task to be done in a different way in order to prevent recurrence.

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Source: IMCA