Managing Crew Fatigue for Safer Maritime Operations

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  • Fatigue affects safety, health, and performance; understanding its causes is key to risk reduction.
  • Quality sleep, body clock management, and well-designed work schedules are essential to prevent fatigue.
  • Environmental factors onboard and lifestyle habits ashore influence fatigue and must be considered in planning.
  • Active crew involvement and evidence-based fatigue risk tools help maintain a safe and healthy maritime operation.

Managing fatigue is a shared responsibility in the maritime industry, as it directly affects the safety, health, and performance of crews aboard commercial vessels. New guidance and safety management system (SMS) requirements aim to equip vessel owners, masters, and crew with practical tools to identify and mitigate fatigue risks. By understanding the causes and consequences of fatigue, operators can improve overall safety and wellbeing across maritime operations, according to the Australian Maritime Safety Authority (AMSA).

Understanding Fatigue and Its Implications

Fatigue is a state of physical and mental weariness that can develop suddenly, such as during strenuous tasks, or gradually, through cumulative sleep loss over time. A survey of over 1,000 crew members across Australian commercial vessels highlighted knowledge gaps in identifying and managing fatigue. One in three crew reported starting work already fatigued, 40% slept less than six hours in a 24-hour period, and half had never received any fatigue management guidance. 

Fatigued crew are more likely to make mistakes that compromise safety, with effects comparable to operating while over the legal alcohol limit. Physical signs include involuntary nodding, poor coordination, and slurred speech, while cognitive impacts involve slowed decision-making, lapses in attention, and forgetfulness. Behavioural changes may include irritability, reduced adherence to procedures, and increased carelessness. Long-term fatigue also contributes to serious health issues, including cardiovascular disease, gastrointestinal disorders, and mental health challenges.

Causes of Fatigue and Management Strategies

Fatigue can result from a combination of insufficient sleep, disrupted body clocks, work design, environmental stressors, and lifestyle factors. Quality sleep is essential, with most adults requiring 7–9 hours per night. Poor sleep due to noise, motion, stress, or alcohol, along with accumulated ‘sleep debt,’ directly contributes to fatigue. Body clock disruptions from shift work can exacerbate drowsiness, particularly during early morning and late afternoon hours. Work and job design factors such as long hours, physically demanding or monotonous tasks, limited breaks, and unpredictable schedules also increase fatigue risk. Mitigation strategies include planning guaranteed sleep periods, rotating work tasks, implementing short rest breaks, and encouraging strategic naps of 10–15 minutes to maintain alertness.

Environmental and Lifestyle Considerations

The maritime environment can amplify fatigue. Crew operating in cold, heat, vibration, noise, or rough seas are more susceptible to exhaustion. Mitigation measures include improving onboard sleeping conditions with quiet, dark, and comfortable rest areas. Even minor adjustments like blackout curtains or soundproofing can support restorative sleep. Lifestyle factors, including diet, fitness, alcohol use, and personal responsibilities at home, also influence fatigue. While vessel operators may not control all lifestyle factors, increasing awareness of healthy habits and factoring crew home responsibilities into operational planning can enhance resilience against fatigue.

Tools and Crew Involvement in Fatigue Management

Effective fatigue management involves actively engaging crew members in monitoring and mitigating risks. Incorporating evidence-based fatigue risk assessment tools, such as those developed by AMSA in collaboration with leading sleep scientists, can support the development of safety management systems. Owners and masters should take reasonable steps to ensure both the vessel and crew are safe, including educating crew about fatigue, promoting healthy work-rest cycles, and involving them in decision-making processes. A holistic approach that combines operational planning, environmental adjustments, and lifestyle awareness can significantly reduce fatigue-related hazards while improving crew health, wellbeing, and performance across maritime operations.

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Source: AMSA